Communication

4-HEAD FILLING MONOBLOCK

  • FILLING AND CAPPING MACHINE ON THE SAME CHASSIS

  • FOR LIQUID, SEMI-LIQUID, VISCOUS, AND SOLID PRODUCTS

  • METAL TWIST-OFF, PLASTIC/METAL SCREW, FLIP-TOP, SNAP-ON, PLASTIC BUCKET/METAL TIN LIDS

  • CAPACITY: 4000 UNITS/HOUR

  • FILLING ACCURACY: ± 1%

  • ANTI-DRIP FILLING NOZZLES

  • VARIOUS PACKAGING SIZES AND SHAPES

  • HOT AND COLD FILLING

  • CAP SORTING SYSTEM

  • COMPLIANT WITH FOOD HYGIENE STANDARDS

Detail

In four-head monoblock machines, capacity varies according to the following filling ranges:

ModelFilling RangeCapacity (units/hour)
PVD200-4 FOTPAY5ml – 200ml4000

TECHNICAL SPECIFICATIONS:

  • Provides cost and space advantages to the user by enabling filling and capping on a single chassis.

  • Features the ability to control the filling and capping system via a single touchscreen control panel.

  • Takes the product from an 80-liter hopper equipped with an automatic level control system.

  • The level control system is synchronized with the transfer pump to start or stop.

  • Includes an integrated cap elevator to continuously feed the caps to be sealed into the cap sorting system.

  • Caps are automatically placed onto the packaging by the machine and sealed at the desired torque.

  • All parts, including the valve and nozzles, are connected with tri-clamps for easy disassembly during the cleaning process.

  • Weight adjustment is easily set and recorded using a handwheel and a numerator.

  • Equipped with interchangeable filling nozzles designed for liquid and viscous products, featuring an anti-drip system.

  • Capping heads can be easily changed according to the cap diameter and type.

  • Features an adjustable diving nozzle system for foamy products.

  • Touchscreen interface available in different languages.

  • 2.5-meter conveyor with adjustable side holders for various packaging sizes.

  • The operating system is pneumatic and electronic. It works with 6 bar compressed air.

  • Air consumption is 800 lt/min when working at maximum volume and maximum speed.

  • Electrical connection is three-phase (380v / 50-60 Hz).

  • Optional C.I.P. suitable cleaning system.

  • Optional Double Jacketed Hopper.

  • Optional In-Hopper Stirrer System.

  • Optional Filling Piston Back Cleaning System.

MATERIALS USED IN THE MACHINE:

  • All surfaces in contact with the product to be filled are 316 L grade stainless steel. Other external surfaces, protective sheets, and legs are 304 grade stainless steel and aluminum.

  • FESTO brand pneumatic equipment (oil-free system).

  • OMRON PLC, Touchscreen, and Drives.

  • Sick sensors.

OPERATING TEMPERATURE:

Filling can be performed from 5 ºC to 85 ºC with standard sealing gaskets, and above 90 ºC with sealing gaskets made of special materials.

FILLING ACCURACY:

±1 %

FILLABLE PRODUCTS:

Chocolate Cream, Peanut Butter, Hazelnut Paste, Honey and Cream Honey, Mayonnaise, Ketchup, Mustard, Sauce, Jam and Marmalade, Tomato Paste, Pepper Paste, Cream Cheese, Labneh, Yogurt, Milk, Ayran, Kefir, Molasses, Vinegar, Balsamic Vinegar, Syrup, Pomegranate Sour, 1Edible Oils, Ready Meals, Appetizers, Russian Salad, Vegetable Puree, Olive Paste, Pastry Jelly, Soups, Cake Batter and Dough, etc.

Cosmetic Oils, Cosmetic Creams, Shampoo, Hair Conditioner, Liquid Soap, Shower Gel, Body Lotion, Face and Body Masks, Candles, Gels, Vaseline, Foundation, BB Cream, etc.

Ointments, Lotions, Glycerin, Disinfectant, Biomedical and Sanitary Products, Veterinary Products, etc.

Paints, Glue (PVA), Hydrogen Peroxide, Ink, Fertilizers, Pesticides, Varnish, Household Products, Motor Oil, Glass Cleaner, Antifreeze, etc.